ULTRATECH CEMENT LIMITED – GUJARAT, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR FAST WEAR & HEAVY IMPACT FOR LIMESTONE APPLICATION)

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ULTRATECH CEMENT LIMITED – GUJARAT, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR FAST WEAR & HEAVY IMPACT FOR LIMESTONE APPLICATION)

EARLIER CONCERN AREA

FREQUENT TEARING AND FASTER WEARING OUT OF TOP COVER DUE TO HIGH IMPACT AND ABRASION ON BELT FOR LIME STONE HANDLING APPLICATION. AVERAGE BELT LIFE GOT 3 – 4 MONTHS ONLY.

KBPL SUPPLY OF PROPOSED BELT :

AFTER STUDY THE APPLICATION IN SAME APPLICATION KBPL PROPOSED AND SUPPLIED SPECIAL CUT & GOUGE AND SUPER ABRASION RESISTANT COMBINATION OF COVER GRADE

OUR SUPPLIED BELT INSTALLED ON :

BELT RUNNING PERFORMANCES :

CUSTOMER HAVE USED OUR PROPOSED BELT IN THE SAME APPLICATION AND GOT 12 MONTHS BELT LIFE.

CUSTOMER SATISFACTION POINTS :

INCREASE OF OVERALL BELT LIFE FROM 3-4 MONTHS TO 12 MONTHS,
ISSUED 2ND PURCHASE ORDERS FOR THE SAME BELT
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STAR CEMENT – UAE (IMPROVEMENT OF HEAT RESISTANT BELT PERFORMANCE FOR CLINKER APPLICATION)

Date Line: May 20, 2025

STAR CEMENT – UAE (IMPROVEMENT OF HEAT RESISTANT BELT PERFORMANCE FOR CLINKER APPLICATION)

KBPL SUPPLY OF PROPOSED BELT

FOR EXTREME HOT AMBIENT TEMPERATURE IN SUMMER AND TO OVERCOME THE BELT FAILURE CAUSED FROM SOME UNAVOIDABLE OPERATIONAL CONDITION, WE SUPPLIED 460 M OF HR-T4 GRADE WHICH CAN WITHSTAND MAX. 400 DEGREE C TO INCREASE THE OVERALL BELT LIFE AND FOR BETTER PERFORMANCES

OUR SUPPLIED BELT INSTALLED ON :

29.05.2025 IN A5 CONVEYOR

BELT RUNNING PERFORMANCES :

BELT RUNNING GOOD MORE THAN 06 MONTHS CROSSED, NO PROBLEM NOTICED YET, ALREADY CROSSED THEIR AVERAGE EARLIER BELT LIFE

CUSTOMER SATISFACTION POINTS :

INCREASE OF OVERALL BELT LIFE
ISSUED 03 NO. MORE PURCHASE ORDERS FOR THE SAME BELT FOR THEIR OTHER UNIT ALSO
CUSTOMER SHOWING INTEREST TO MAKE RATE CONTRACT WITH US FOR SUPPLY IN THEIR
WHOLE GROUP IN UAE PLANTS
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HINDUSTAN ZINC LIMITED – RAJASTHAN, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR FAST WEAR & HEAVY IMPACT FOR ZINC ORE APPLICATION)

Date Line: September 12, 2024

HINDUSTAN ZINC LIMITED – RAJASTHAN, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR FAST WEAR & HEAVY IMPACT FOR ZINC ORE APPLICATION)

EARLIER CONCERN AREA

FREQUENT RIPPING AND TEARING OF THE BELT DUE TO FOREIGN MATERIAL CONTAMINATION

KBPL SUPPLY OF PROPOSED BELT :

IMPROVED DIN-W GRADE FABRIC BELT WITH EXTRA TEXTILE BREAKER FABRIC REINFORCED IN TOP COVER, SUPPLIED IN JULY’2024, LENGTH – 320 M. THIS WAS THE 1ST SUPPLY OF KBPL MAKE BELT IN HINDUSTAN ZINC GROUP

OUR SUPPLIED BELT INSTALLED ON :

BELT WAS INSTALLED IN SEPT’24 IN PRIMARY CRUSHER SECTION IN CV01 – CV04 CONVEYORS

CUSTOMER SATISFACTION POINTS :

BELT PERFORMANCE FOUND SATISFACTORY IN PRIMARY CRUSHER SECTION FOR ZINC ORE TRANSPORTATION.
ISSUED 03 MORE PURCHASE ORDERS FROM JUNE'25 TO OCTOBER'25 FOR THE SAME CONVEYORS IN AGUCHA MINES,
STARTED ISSUING PURCHASE ORDER OF OTHER SPECIFICATIONS OF BELT, LENGTH- 320M IN SEPTEMBER'25 FOR SECONDARY CRUSHER IN AGUCHA MINES
STARTED ISSUING PURCHASE ORDER FOR THEIR OTHER UNITS IN UDAIPUR AND CHITTORGARH IN MARCH'25 AND SEPTEMNER'25, TOTAL 280 M
CUSTOMER PROVIDES VENDOR EVALUATION FORM AND THEY RATED US EXCELLENT IN QUALITY (6+3) M24
HINDUSTAN ZINC GROUP MADE RATE CONTRACT WITH US FOR SUPPLY IN THEIR WHOLE GROUP FOR OUR ALL SUPPLIED BELT SPECIFICATION, i.e 1200 X 1600/4 (8+3) DIN-W ; 1000 X 1250/4 (8+3) DIN-W AND 800 X 800/4 (6+3) M24
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VEDANTA ALUMINIUM LIMITED – ODISHA, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR BAUXITE APPLICATION)

Date Line: September 12, 2024

VEDANTA ALUMINIUM LIMITED – ODISHA, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR BAUXITE APPLICATION)

EARLIER CONCERN AREA :

IN RED MUD AND BAUXITE HANDLING SECTION OF CONVEYORS HAVING C-C DISTANCE BETWEEN 50 – 175 M, FREQUENT JOINT FAILURE BOTH IN HOT & COLD PROCESS AND WAS FACING FASTER WEARING OUT OF TOP COVER RESULTING ONLY 3 – 4 MONTHS BELT LIFE

KBPL SUPPLY OF PROPOSED BELT :

1ST ORDER RECEIVED IN NOV’23 OF SAR 90 GRADE BELTS AND SUPPLIED IN DEC’23 ONLY FOR RED MUD /BAUXITE SECTIONS.

OUR SUPPLIED BELT INSTALLED ON :

1st SUPPLY BELTS WERE INSTALLED IN DECEMBER’2023

BELT RUNNING PERFORMANCES :

KBPL MAKE BELT LIFE GIVE IMPROVED BELT LIFE OF AVERAGE 7 – 8 MONTHS IN RED MUD / BAUXITE SECTIONS

CUSTOMER SATISFACTION POINTS :

INCREASE OF OVERALL BELT LIFE IN RED MUD / BAUXITE SECTIONS,
ISSUED 2ND ORDER OF WORTH ~5 CRORES IN DEC'23 FOR THE SAME CONVEYORS IN SAME AREA,
ISSUED 3rd PURCHASE ORDER WORTH ~14 CRORES IN APRIL'25 FOR SAME BELT FOR ENTIRE PLANT.
CUSTOMER PROVIDES VENDOR EVALUATION FORM AND THEY RATED US EXCELLENT IN QUALITY PRODUCT
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AWARPUR CEMENT WORK – MAHARASTRA, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR FAST WEAR FOR CEMENT INDUSTRY)

Date Line: July 23, 2024

AWARPUR CEMENT WORK – MAHARASTRA, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR FAST WEAR FOR CEMENT INDUSTRY)

EARLIER CONCERN AREA :

LOW BELT LIFE IN R1AO5 CONVEYOR OF M24 GRADE BELT , AVERAGE BELT LIFE GOT 4 – 5 MONTHS 

KBPL SUPPLY OF PROPOSED BELT :

AFTER STUDY THE R1AO5 CONVEYOR KBPL SUPPLIED THE PROPOSED BELT WITH SAR GRADE IN PLACE OF M24 WITH EXTRA BREAKER FABRIC ON TOP

OUR SUPPLIED BELT INSTALLED ON :

KBPL SUPPLIED BELT OF 300 M LENGTH IN MAY’24 AND THE SAME BELT WAS INSTALLED ON 23.07.24

AT R1AO5 CONVEYOR

BELT RUNNING PERFORMANCES :

THE BELT IS RUNNING SATISFACTORILY TILL AFTER 11 MONTHS OF RUNNING AS ON JUNE’2025

CUSTOMER SATISFACTION POINTS :

INCREASE OF OVERALL BELT LIFE IN R1AO5 CONEYOR
ISSUED CONTINUOUS PURCHASE ORDERS TO KBPL REGULARLY
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BINANI CEMENT LIMITED – RAJASTHAN, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR STACKER RECLAIMER BOOM CONVEYORS FOR LIMESTONE APPLICATION)

Date Line: August 16, 2018

BINANI CEMENT LIMITED – RAJASTHAN, INDIA (IMPROVEMENT OF BELT PERFORMANCE FOR STACKER RECLAIMER BOOM CONVEYORS FOR LIMESTONE APPLICATION)

EARLIER CONCERN AREA

LOWER BELT LIFE IN LS STACKER JIB CONVEYORS , HEIGHEST BELT LIFE GOT 2200 RUN HOURS ( ~ 3 MONTHS )

KBPL SUPPLY OF PROPOSED BELT :

AFTER STUDY THE APPLICATION IN LS STACKER JIB CONVEYOR KBPL PROPOSED 1400 mm EP 1250/4,
6/2 SAR GRADE X EXTRA BREAKER PLY ON TOP , LENGTH – 120 M FOR THE SAME CONVEYOR

OUR SUPPLIED BELT INSTALLED ON :

CUSTOMER HAVE USED OUR PROPOSED BELT MORE THAN 4 MONTHS ( 2800 RUN HOURS) IN 2018.

BELT RUNNING PERFORMANCES :

BELT RUNNING PERFORMANCE WAS VERY GOOD, CROSSED THEIR PREVIOUS HEIGHEST RUN HOURS. THEY RECOMMENDED AND AGREED TO BE AN ULTIMATE SUBSTITUTE OF BELT USED SO FAR AT THAT UNIT

CUSTOMER SATISFACTION POINTS :

INCREASE OF OVERALL BELT LIFE IN LS STACKER JIB CONVEYOR,
ISSUED CONTINUOUS PURCHASE ORDERS TO KBPL REGULARLY,
ISSUED SATISFACTORY PERFORMANCE CERTIFICATES TO KBPL
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