Conveyor Inspection & Audits

Condition Monitoring of Running Conveyor Belts

We can supply online monitoring devices which uses sensors & data analysis to track conveyor’s health in real time detecting following changes

Belt Splicing Monitoring System – To monitor Belt Splice condition in Real Time.
Longitudinal Tear Monitoring System – To monitor Longitudinal Tear due to any foreign objects in Real Time.
Cover Rubber Wear Monitoring System – To monitor Real Time data of Top Rubber cover & predict the belt service’s life.
Belt Deviation Correction System – It Can monitor conveyor belt deviation and carry out dynamic correction in real time and display the running situation after correction.
Intelligent Roller Monitoring System – To Detect Failure Rollers and their locations in real time, excessive surface wear of rollers, Surface temperature of rollers, Abnormal Vibration of Rollers, etc.

It’s a key part of predictive maintenance, shifting from reactive “firefighting” to data-driven, planned upkeep for critical conveyors.

Feasibility Study for Existing Belt Life Enhancement

We do analysis of customer conveyors at site & study the drawing of conveyor vis a vis actual site working conditions, to analyse the belt life & suggest how we can enhance the same.

We analyse any discrepancies in operation starting from chute areas, tail pulley, head pulleys and belt take up areas.

Our Team has given solutions to our customers on how to improve Existing Belt Life & we have lot of case studies where modified belt specifications has given enhanced life of conveyors thus reducing frequent changeover & downtime time.

Remaining Service Life Prediction of Running Conveyor Belt

Our Team can inspect the conveyor belt while it is installed condition & using special instruments, we can predict the Remaining service life of the running conveyors.

It’s a key part of predictive maintenance, shifting from reactive “firefighting” to data-driven, planned upkeep for critical conveyors.